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Book - Clymer Harley Davidson XL/XLH Sportster 1986-2003
SKU: MCS-517503
This Harley-Davidson Sportster Motorcycle Manual is 640
pages.
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule / Oil and filter change / Tune-up / Air filter
/ Compression test / Spark plugs / Ignition timing adjustment
CHAPTER FOUR / ENGINE TOP END
Rocker cover / Cylinder head / Valves and components / Pushrods and
covers / Cylinder / Pistons and rings / Oil tank and oil lines
CHAPTER FIVE / ENGINE LOWER END
Removal and installation / Valve tappets and guides / Valve tappets
/ Gearcase cover and timing gears / Oil pump / Oil filter mount /
Crankcase and crankshaft / Cylinder studs / Engine break-in
CHAPTER SIX AND SIX/ PRIMARY DRIVE AND CLUTCH
Primary drive cover / Clutch release mechanism / Primary chain
adjuster / Primary drive / clutch / Clutch cable
CHAPTER EIGHT / FOUR-SPEED TRANSMISSION (1986-1990
MODELS)
Transmission / Shifter mechanism
CHAPTER NINE / FIVE-SPEED TRANSMISSION (1991-2003
MODELS)
Transmission / Shift forks and shift drum / Mainshaft and
countershaft / Main drive gear / Access door bearings / Right
transmission case bearings / Shift mechanism
CHAPTER TEN AND ELEVEN / FUEL, EMISSION CONTROL AND EXHAUST
SYSTEMS
Air filter backplate / Carburetor / Intake manifold / Fuel hose and
clamps / Throttle and idle cables / Choke cable / Fuel tank / Fuel
shutoff valve / Exhaust system / Evaporative emission control
system (California models)
CHAPTER TWELVE / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Ignition system / Ignition
coil / Bank angle sensor / Manifold absolute pressure (MAP) sensor
(1998-2003 1200S models) / Starter / Starter solenoid / Lighting
system / Electronic speedometer / tachometer / Switches / Horn /
Electrical bracket / Turn signal flasher / Turn signal module /
Circuit breakers / Fuses / Wiring diagrams
CHAPTER THIRTEEN / WHEELS, TIRES AND SECONDARY
DRIVE
Motorcycle stands / Front wheel / Front hub / Rear wheel and hub /
Drive chain and sprockets / Drive belt and sprockets / Wheel runout
/ Laced wheels / Disc and cast wheels / Wheel balance / Tires
CHAPTER FOURTEEN / FRONT SUSPENSION AND
STEERING
Handlebar / Front fork / Steering head and stem / Steering head
bearing / Steering play
CHAPTER FIFTEEN / REAR SUSPENSION
Shock absorbers / Swing arm
CHAPTER SIXTEEN / BRAKES
Brake fluid selection / Brake service / Front and rear brake pads
(1986-1999 models) / Front and rear brake caliper / Front and rear
master cylinder / Brake hose and line / Brake disc / Bleeding the
system / Brake fluid draining / Flushing the brake system
CHAPTER SEVENTEEN / BODY
Seat / Front fender / Rear fender / Footrests / Forward foot
controls (1999-2003 883C and 1200C models) / Sidestand / Fork
lock
COLOR WIRING DIAGRAMS
Models: Sportster XL1200C Custom XLH1200S Sport XLH1100 XLH1200
XLH883 XLH883C Custom XLH883D Deluxe XLH883H Hugger XL883R C S D H
XL 1200 XLH 1100 883 883R 1200C 1200S 883C 883D 883H
Clymer Manuals Harley Davidson Sportster XL1200 C Custom Manual
Clymer Manuals Harley Davidson Sportster XL1200 Sport Manual
Clymer Manuals Harley Davidson Sportster XL883R Manual
Clymer Manuals Harley Davidson Sportster XLH1100 Manual
Clymer Manuals Harley Davidson Sportster XLH1200 Manual
Clymer Manuals Harley Davidson Sportster XLH883 Manual
Clymer Manuals Harley Davidson Sportster XLH883 C Custom Manual
Clymer Manuals Harley Davidson Sportster XLH883 D Deluxe Manual
Clymer Manuals Harley Davidson Sportster XLH883 H Hugger Manual
Clymer Manuals Harley Davidson Sportster XL1200 C Custom Online
Manual
Clymer Manuals Harley Davidson Sportster XL1200 Sport Online
Manual
Clymer Manuals Harley Davidson Sportster XL883R Online Manual
Clymer Manuals Harley Davidson Sportster XLH1100 Online Manual
Clymer Manuals Harley Davidson Sportster XLH1200 Online Manual
Clymer Manuals Harley Davidson Sportster XLH883 Online Manual
Clymer Manuals Harley Davidson Sportster XLH883 C Custom Online
Manual
Clymer Manuals Harley Davidson Sportster XLH883 D Deluxe Online
Manual
Clymer Manuals Harley Davidson Sportster XLH883 H Hugger Online
Manual
